Relocating and recommissioning heat treatment systems requires a comprehensive inventory,
careful disassembly, secure transport, precise assembly, and thorough recommissioning. A detailed risk assessment and process optimization are essential to ensure safety, maximize efficiency, and ensure smooth operation at the new location. Proper assembly and recommissioning are prerequisites for high-quality production and minimized production downtime.

Process optimization of a heat treatment system aims to shorten cycle times, improve quality,
reduce gas consumption, and enhance performance. Targeted measures lower operating costs
and accelerate production. This increases the overall efficiency of the system and strengthens
the competitiveness of our customers, ensuring more sustainable and profitable production.

Precise selection is crucial for modernizing and procuring spare parts for heat treatment systems from EBNER and other manufacturers. The use of compatible components and innovative technologies are prerequisites for the reliability and optimal performance of a heat treatment system, while minimizing operating costs and maximizing productivity.

A modernization offers you the opportunity to do the following:

• Integrate new technologies
• Upgrade control systems
• Improve energy efficiency
• Adapt existing equipment to meet changing safety standards

Our service for heat treatment systems encompasses everything from detailed inventories and
safety device inspections to precise gas heating adjustments and thorough annual maintenance. EBNER service personnel offer comprehensive care that optimizes performance and ensures the safety and lifespan of the heat treatment system.

Metallurgical and technological simulations (CFD/FEM) optimize furnace design, predict heat transfer, and ensure uniform temperature distribution. This translates to reduced energy consumption, improved product quality, and extended furnace life. Precise material analyses help to determine the optimal heat treatment parameters for the specific materials. This includes measuring key mechanical properties like hardness, strength, and ductility, along with microstructural features.

Transform your heat treatment facilities with our advanced upgrades for decarbonization. With state-of-the-art innovative heating systems such as H2 hydrogen burners, electric heating technologies and the use of alternative fuels, a significant reduction of CO2 emissions and an increase
energy efficiency at the same time. EBNER‘s reliable and sustainable technologies remain competitive advantage in an environmentally conscious future.

Our In-House/On-Site training program for heat treatment systems covers training and knowledge transfer for maintenance personnel, system operators, measurement and control technicians. These specialized trainings are designed to strengthen expertise and maximize operational efficiency, ensuring safe and effective system performance.